Product handling
Spacing, guiding, flattening, stabilising and triggering create a repeatable view of the critical seal region.
Complete system engineering
Turn an inspection concept into a dependable production station
Reliable seal inspection is the combination of presentation, image quality, decision logic, tracking and verified action.
Six engineering layers
Every part supports the inspection result
We define the complete chain from pack arrival to confirmed rejection, using interfaces appropriate to the existing line.
Optics & lighting
Lens, camera resolution, angle, wavelength and illumination are selected around materials, speed and defect contrast.
Controls & recipes
PLC coordination, encoder tracking, HMI recipes and permissions keep decisions synchronised with production.
Reject & fail-safe
The mechanism, confirmation sensors, bin monitoring, alarms and line-stop logic are designed as one sequence.
Data & traceability
Counts, fault types, images, timestamps and interfaces can be included to match the production requirement.
Guarding & access
Safe access, cleaning, maintenance and changeover are considered alongside machinery safety requirements.
Acceptance testing
Validation is built around agreed examples and tolerances
Good packs, known failures and normal production extremes are used to create and challenge the inspection recipe. The final testing scope is agreed for the application.
Discuss trial samplesBefore buildSample feasibility, defect library and provisional acceptance criteria
Factory testingInspection challenge, tracking, reject sequence and format recipes
On siteLine interfaces, production conditions, operator use and agreed tests
HandoverTraining, documentation and support scope matched to the project
A controlled route to production
From sample pack to validated inspection point
Reliable inspection begins with realistic defects and finishes with the line proving that the correct failed pack was removed.
Define the fault
Agree the pack, line speed, critical seal area and pass/fail tolerance.
Prove the image
Trial representative good packs, known failures and normal production variation.
Engineer the station
Specify handling, optics, lighting, controls, guarding and reject method.
Integrate & validate
Install, commission and test the complete inspection and rejection sequence.
Application guidance
Turn requirements into a quote and acceptance plan
The fastest route to a dependable project is a clear defect, a representative sample set and agreed line interfaces.
ValidationBuild the URS, FAT and SAT basis
Cost and scopeUnderstand the main quotation drivers
Method selectionCompare vision, thermal and leak testing